The process of making some books.

Last year I taught myself how to bind books so I wouldn't have to pay a couple hundred bucks to have my portfolio bound at the end of the year. I've come to enjoy the tedious process, and I thought I would share it with GP.

I do know there are a few of you that have gone through this, so if you see anything that looks wrong or that could be done better, please let me know!

Although the initial investment isn't small (a hundred or so should get you all of the supplies you need), I haven't had to re-up on anything but book cloth and binding board since I first purchased everything.

http://www.markforsman.com/rewind/bo...bookmaking.jpg

Some of the supplies you'll need.

-Awl
-C Clamps
-Wax Paper
-Waxed thread
-Needles
-Some glue
-Glue
-"Super" (the mesh stuff)

Also, if you have shaky hands and fatty fingers (like me) get tweezers, they will help in multiple parts of the process.

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I used the laser printer at my school for some cheap (free) output at 11x17. These are separated by each signature in the book.

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Page by page needs to be folded in half and then collated per signature.

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After the signatures are folded, be sure to label the signature with what order it appears in. It can get confusing easily if you don't have page numbers.

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Double check that the back page of the previous signature matches up with the first page of the next (before you fold).

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And TA-DA, all done. 7 signatures, 4 copies of each, folded.

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Now you're going to have to punch holes using the awl for the thread to go through. I create a guide to make sure everything lines up.

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Now punch the holes in all of the signatures following the guide.

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Once all of the signatures are punched, organize them in to individual books.

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Time to get your thread and needles ready. The hardest part of the process is threading the needle.

More to come.

Forgot a few things on the supply list. You'll need "tapes". its basically cloth ribbons. Since I can't seem to get a good shot of me sowing and I'm all done now, so the images below are from a guys site. You'll see what his tapes look like, mine are MUCH skinnier and it's just because I screwed up when I ordered. They still work.

I always use WAY too much thread, but it's not a horrible thing. If you are making for than one book, you just keep using the left over thread. For my books, I used four lengths of my arms fully spread. It lasted for all four books.

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The basic idea of a Kettle stitch.

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Starting the threading.

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Threading through the inside through the next closest hole.

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Around the first piece of tape

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And around the second.

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Starting the second signature.

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Tightening it up

http://markforsman.com/rewind/bookma...okmaking20.jpg

Back out through the next end of the second signature.

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Starting the third signature.

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Back out through the end, the kettle truly beings.

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A bit more work, and there it is!

Nice work mark

Hey Mark, you ever used a Teflon bonefolder? When I was making books a few semesters ago, I would gradually build up glue on them and would have to toss them. Supposedly the teflon doesn't let glue stick.

Next up, making the endsheets. This, among the super and the tapes are what hold the book block to the case.

My endsheets are just blank 11x17 sheets folded in half (same as the book block). I could have dressed them up, but due to time constraints I didn't. You want this paper to be slightly thicker than the book stock, but still workable. I am using Mohawk Superfine text, 100#.


http://markforsman.com/rewind/bookma...okmaking27.jpg

Here's mine sewn. I have already finished one, that's why there's one missing.

http://markforsman.com/rewind/bookma...okmaking28.jpg

Endsheets folded

http://markforsman.com/rewind/bookma...okmaking29.jpg

A hard edge to paint glue over so it only gets where not covered.

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Laying the endsheet on.

http://markforsman.com/rewind/bookma...okmaking33.jpg

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Flip it over, do the same and then weigh it down for 10 min.

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Tape the tapes down so they will be out of your way.

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Add wax paper to both sides

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Clamp it down

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Apply glue to just the spine.

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Add the super

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get your hands dirty and spread the glue evenly

http://markforsman.com/rewind/bookma...okmaking41.jpg

Pretty good, I'll add a bit more in a few minutes after it dries some more.

Quote:

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Originally Posted by RUFUS

Hey Mark, you ever used a Teflon bonefolder? When I was making books a few semesters ago, I would gradually build up glue on them and would have to toss them. Supposedly the teflon doesn't let glue stick.

---

I'll have to check it out, thanks a ton for the suggestion. I dont really use my bone folder around glue so I haven't had too much trouble.

awesome process pics.... keep it coming. i've been looking at doing this sometime soon. it looks like a big tedious mess of fun (in a good way)... kind of like screenprinting.

So far, so good. I want to see more!

Alright, so the spine is dry, time to cut it down to size.

http://markforsman.com/rewind/bookma...okmaking43.jpg

Measure out your edge and double check everything.

http://markforsman.com/rewind/bookma...okmaking44.jpg

Line up a triangle to make sure you're somewhat square.

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clamp the triangle in to place


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Cut, slowly, light pressure, watch the fingers.

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Rotate and repeat. All of a sudden you are finished.

http://markforsman.com/rewind/bookma...okmaking48.jpg

Then walk up the street and get a delicious everything bagel with bacon cheddar cream cheese.
I know it looks, unappetizing, but after the first bite you'll know why it's a required part of the process.

http://markforsman.com/rewind/bookma...okmaking49.jpg

Don't forget to pick up a french toast bagel for later.


More to come, headed to the store in a bit to grab some book board.

Cutting down book board is one of my least favorite parts of the process. Even when cutting with the grain it is a total bitch. Instead of using a regular xacto, use a box cutter. Your fingers will thank me later.

http://markforsman.com/rewind/bookma...okmaking50.jpg

Be sure of your measurements before you start cutting. Although I'm not going to go in to exactly how to measure for a book (since I'm still figuring it out), make sure you are diligent in figuring out both the gap between the spine and the covers and also the size of the spine.

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I'm going to be doing a blind emboss of a shape, after completing one of the books already, I've come to realize that text works MUCH better with this. The beer can doesn't quite look as good as results I've had in the past.

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Up next, making the case and putting it all together.