
Originally Posted by
Dan Black
We use the really economic-though-not-thickest-on-earth tubes from Uline, with taped-down plastic caps. We have some thicker tubes on hand for higher-dollar stuff, but that's not terribly common. We ship all small orders via USPS and I'd say we end up with maybe 3% damaged...in those situations we just have the tube marked "return to sender" and then ship out a replacement once we get the bad one back. We insure the big orders, but don't worry so much about the 1–3 poster orders unless someone wants us to.
All of our large stuff (whole editions going to shows, anything > 15–20 prints, heavy stuff) gets shipped flat via FedEx. Ground is super cheap, but if you're nervous about things arriving intact, sometimes it's worth it to ship via the slowest Air method...friends on "the inside" there say the idea is that everyone who handles Ground pkgs is pretty much used to throwing around giant heavy things (since that's the cheapest non-freight way to ship big heavy throwable boxes), whereas the Air/Express people are usually just dealing with envelopes...so the heavy boxes get better treatment just 'cause there's not so many of them. Also, less time in transit, fewer stops, fewer trips through the conveyor belts & sorting machines, etc.
Not sure how much of that is just weird superstition, and of course anything can happen, but so far the only big thing we've ever lost (a box of 50 LPs sent to California that transformed into a bunch of books loosely saran-wrapped & an apology note) was shipped via USPS, so we're steering clear of that until something else gets mangled by someone else.